PLC Training System:
Innovative Systems is a manufacturers and suppliers with extensive experience in Designing Industry relevant low-cost PLC Training System to facilitate the students to grasp the Knowledge of PLC, PLC programming in Ladder, Electrical and Functional Block Diagram, PLC interfacing with Proximity Switch, Mechanical Switch, Optical Sensor and solenoids.
PLC is a digital electronic device that uses a programmable memory to store instructions and to implement specific functions such as logic, sequence, timing, counting and arithmetic to control machines and process. PLC’S plays an important role in today’s manufacturing processes, by providing functionality to control all the sub- systems of the automation plant.
The teaching of PLC technology is the key element in preparing the students to suit the modern industry needs. PLC Training System provides industry relevant experience in building automated systems, interfacing these systems with PLC and programming.
State-of-art, Multidisciplinary, Industry Relevant PLC Training Systems Designed for Educational Training & Laboratory needs
The PLC Training System consist of a number of clones to reflect many areas of human life/modern world as well as industrial automation (Lift Module, Level Control Module, Traffic Signal Module, X-Y Transfer Module, etc.). Students can interface these systems with PLC and program it in different ways and observe its response.
Innovative Systems is offering a wide range of PLC’s and application mimic boards. User have an option to choose appropriate systems according to their needs.
Innovative Systems PLC curriculum is a combination of text books and automation exercises giving the students state-of-art industry relevant experience.
MIMIC BOARDS:
» This will be a model of a small Lift well segmented into four parts
• 1st part being the ground floor
• 2nd part being the first floor
• 3rd art being the 2nd floor
• 4th art being the motor room
» The module will be made out of 1.2mm CRCA sheet and will stand 750mm high with a footprint of 250mm x 250mm.
» The lift will move up and down the floors on initiation of a push button switches and the floor will sensed by Limit Switches at each floor.
» All electrical wires will be terminated to a screw less terminal strip for connection to the PLC.
» The lift will operate according to the user program.
The Industrial Process Control Module will be a small bottling plant.
» Small bottles will come down a conveyor, which will be filled with any fluid at a filling station.
» The bottles will then move on to the capping station where a cap will be inserted by a pneumatic cylinder.
» The bottles will then moves on to collection tray. The plant will consist of the following:
• Conveyor with motor
• Filling mechanism with pneumatic cylinder, solenoid & tubing
• Capping Station with cap tray, pneumatic cylinder, & solenoid
• Collection tray
» All wires will be terminated to a screw less terminal strip for connecting to the PLC.
The Traffic Signal model will consist of a 4-road crossroad made in 1.2mm CRCA sheet duly powder coated.
• Main road and footpaths will be designated.
• Zebra crossings will be designated.
• At the cross road a 4 way signal system with red/yellow/green LED’s will be provided
• At the zebra crossing walk/no walk signal will be provided.
• All electrical wires will be terminated to a screw less terminal strip for connection to the PLC.
• Two belt conveyors with motors placed at right angles.
• Material moving on the first conveyor is pushed onto the second conveyor on sensing the part concerned with the help of Pneumatic cylinder/Solenoid valve/tubing
• The application explained will be the principal of sorting
• All electrical wires will be terminated to a screw less terminal strip
for connection to the PLC.
The water level controller controls the level of the water in a tank.
» When water level of the tank is low automatically starts the pump.
» When water level is high automatically switch off the pump. PLC gets the signal from level sensor.
» The specification of the water level controller as follows:
• Acrylic water collecting tank and sump tank.
• Water pump
• Level sensor
The Temperature Controller controls the temperature of the heater as per user program.
» The specifications as follows:
• Temperature Sensor PT-100
• Heater
• All wires will be terminated to a screw less terminal strip for connection to the PLC.